Production specifications: Nominal production: 500 m/min
| Akyurek 500 filter maker |
min |
max |
Standard format/parameters |
| Filter diameter |
5.0 |
9.0 |
7,7 |
| Filter length |
60 |
150 |
108 |
| Rolling bobbin inner Diameter |
|
|
120 |
| Rolling bobbin outer Diameter |
|
800 |
600 |
| Rolling bobbin width |
17 |
30 |
26 |
| Filter length tolerance |
|
|
+/- 0,5 |
| Filter diameter tolerance |
|
|
+/- 0,04 |
| Ovality |
|
|
Less 0,3 |
| Inclined cut |
|
|
Less 0,2 |
| Hardness |
|
|
+/-6% |
| Seam glue nozzle |
|
|
Hot melt |
| Inner glue nozzle |
|
|
PVA |
| Inner glue nozzle |
|
|
Hot Melt |
A complete production line for monoacetate filter rods includes the following main units:
- Acetate Processing Module
- Filter Rod Maker
- Filter Quality Control & Transfer Unit
- Automated Filter Tray Loader
Machine Footprint: 6000 x 4000 mm
Electrical Input: 400V 3-phase L1, L2, L3, N, PE
Air Flow Requirement: 150 m³/h
Noise Level: 80 dB(A) (measured 500 mm from guard)
Machine Color: RAL 9001 with RAL 2009 for danger zones
Supported Languages: English, Spanish, Turkish
Compressed Air Supply: 6 bar, 450 l/min – High purity required
- Residual Dust: 0.1 µm / 0.1 mg/m³
- Residual Water: PSD 3 / 0.1 mg/m³
- Residual Oil: 0.1 mg/m³
Included in Delivery:
- Full tool kit for operation and maintenance
- Precision calibration tools
- Laser-based diameter measurement and auto-adjust system
Filter Tray Loader Control Unit:
- Omron Sysmac servo control
- Dual-core NJ5 CPU with 8-axis control
- 10” HMI NA Sysmac display
- EtherCAT, EtherNET/IP connectivity
Filter Rod Maker Control Unit:
- Omron Sysmac servo control
- Quad-core NX7 CPU with 128-axis control
- 15” main operator display
- EtherCAT, EtherNET/IP protocol support
M1F – Acetate Processing Module
- Monoacetate processing speed up to 500 m/min
- Blowers with frequency inverters
- High-precision acetine dosing unit
- DC static elimination system
- Servo-controlled drum motion
- Centralized automatic pneumatic control
M2F – Filter Rod Maker Module
- Single-position rod cutting
- Steel blade cutting system with auto-advance sharpening
- Servo-driven dual bobbin unwinders
- Ultrasonic splice detection
- Centralized cooling with efficient chillers
- Lubrication system with independent flow control
- Servo-controlled bobbin holder and fine alignment
- Splice detection on bobbins
- Dual scraper system
- High-speed paper splicing
- Hot melt side gluing system
- PVA and hot melt internal gluing system
- Dual-chiller temperature management
- Auto speed adjustment and production tracking
- Main control panel and HMI
- Servo-driven garniture tape
- Garniture belt: 22x3540
- Dynamic belt tension control
M3F – Filter Quality Control & Transfer Device
- DC static discharge
- Dry and wet reject sampling
- Start/stop reject drum
- Universal tray loader interface
M4F – Automatic Filter Tray Loader
- Fully automated tray loading
- Integrated control panel
- Compatible with standard filter trays
- Standard carton box filter loading option
- Dynamic aligner with force control, 10-empty tray buffer, 12-full tray buffer
- Fully adjustable lift-up discharge system
Do you need more information?
Our sales team is waiting for you to contact us for all the questions you are curious about. If you need technical data, product capacities, completed project images and videos, you can contact us immediately.
Akyürek Group; It exports to 95 countries in 4 continents. It is among Turkey's largest turnkey plant and machinery manufacturers.
